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As we approach the first flight test of the Ares I-X -- a rocket that is, in effect, a space shuttle SRB with a large dummy load -- I wonder how much progress we've made since the Apollo era. Are the primary advances in materials? Engine design? Who is driving these improvements? Or are there no major improvements to speak of?

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One of the more in-your-face improvements is in computer power/reliability. Apollo had something like a 8080 in computer power(1970s-era computer). Today, you can buy COTS from XMOS development/experimental kits with well over 200x the processing power of a 8080 for $99US. Note that the COTS kits can 'move' more information, require less wattage, store more information, and have more capabilities.

Note, however, that the COTS kits are not radiation-hardened, vibration/heat-tested, and any other of the important qualifications needed for spaceflight-ready computing power. It's not a strictly fair comparison. Here's a better comparison: it's analogous to having over 500x the power. http://www.parvus.com/product/overview.aspx?prod=DuraCOR820. According to a press release, the Parvus above with off-the-shelf options is about 10K. http://www.reuters.com/article/pressRelease/idUS196111+10-Feb-2009+MW20090210

Here's an article that goes over it a little bit: http://www.downloadsquad.com/2009/07/20/how-powerful-was-the-apollo-11-computer/ It has one or two minor errors, but nothing significant.

Since the early '70s, we've had the VLSI revolution in chip design, plus there is a huge focus today on power-efficient computing. I also believe we have better rad-hard silicon composites for the chips themselves, but I won't swear to it.

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Can you cite something that describes the power of the Apollo computer as 486 class? I find that incredibly hard to believe. This is the 1960's that it was designed, and the 486 is actually an astonishingly advanced chip compared to anything before it. Perhaps you mean the Space Shuttle? Even then, that is 1970's tech, and the 486 is 20 years more advanced. – Geoffrey Carman Nov 3 at 14:24
@Geoffrey: Possibly. It's certain that the 486 outclassed the AGC. I'm editing my answer to demonstrate that. After doing some research, the AGC had 2MHz speed, about 72KB of program memory and 4KB of data memory. The memory was configured differently than current desktop memory, plus it had error correcting information, so effective memory was significantly smaller. However, it's worth noting that embedded systems(of which the AGC can be classed as) usually have a different configuration/profile compared to desktops, so the comparison isn't straight apples-apples. – Paul N Nov 5 at 23:08
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On the list should be the development of a vibrant amateur rocketry community. SpaceX's main engine designer, for instance, was a member of the Reaction Research Society experimenting with his own bi-propellant engine. A lot of good experimentation is going at that level. Testing rockets is expensive, and some of the amateur results and experience has no doubt percolated up to the larger-scale operations.

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A big advancement has been the use of computers in the design vehicles, ie, CAD/CAM. You can pretty much design an entire spacecraft from the ground up, test it — vibrational testing, electronics testing, computational fluid dynamics etc. — and make appropriate changes all before a single piece of hardware has been manufactured. And then the actual manufacturing is also computer aided (CNC).

Of course it's not perfect and the simulations can be wrong, but it's a pretty significant step. It's allowed for relatively cheap and rapid development, especially for startups for Armadillo, Masten, SpaceX et al.

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